We design, develop, engineering, assist in all kind of Distillery Plants in economical and optimum performance basis.

Distillery Services:

Distillation consultancy services.

Process design of Distillery plant from various feed stock like; Sweet sorghum juice, Cassava, Molasses and Grains, etc.

Preliminary feasibility report.

Detail Project Report.

Distillation plant basic and detail Engineering.

Industrial alcohol process design

Potable alcohol process design.

Fuel alcohol process design

Design of Integrated still age evaporation system using energy from distillation section.

Process modelling and simulation.

Supervision and Guidance during installation and commissioning of the process equipment.

Guidance for laboratory set up required for the plant activities.

Brief Regarding Distillation Process:
The production process involves the following stages:

Fermentation

Distillation

Fermentation-
Fermentation process employs a special yeast culture and yeast management system, which can withstand variations in the molasses quality, temperature and other shock loads. Fermentation plant consists of four numbers fermenters with all the accessories like, Plate Heat Exchangers for cooling, Air sparger, Broth mixers, and Air blowers etc. Molasses after weighing is diluted to an appropriate sugar concentration while pumping through Molasses Broth Mixer into the Fermentor. Temperature in the fermenters is maintained to an optimum level as required for efficient reaction with the help of Plate Heat Exchanger and recirculation pumping system. This recirculation also helps in proper mixing of fermented wash. A closed loop cooling tower system with an induced draft–cooling tower with circulation pumps is also provided to ensure higher cooling efficiency and to minimize water wastages.

Distillation-
The vacuum distillation has many advantages over conventional distillation atmospheric distillation plants like lower energy requirement, very good quality alcohol and less scaling of the distillation trays due to sludge. Alcohol quality, which is produced from this latest technology, meets to most of the international quality standards like US, British and Japanese standards. The vacuum distillation approximately requires 50 % less steam as compared to conventional old distillation technologies. The vacuum distillation consists of distillation columns with high efficiency column trays, condensers, Reboilers, vacuum pumps and reflux pumps.

There are eight distillation columns in the system as mentioned below:

Analyser cum Degasser column- Analyzer Column is operated under vacuum and it is heated by using the top vapours         of the Rectifier column.

Pre Rectifier column- Alcohol vapour from Analyzer column is directly fed to Pre Rectifier column

Extractive distillation column- Rectified spirit, separated from Pre Rectifier Column is fed into this column.

Rectifier column- The bottom of Hydro Extractive Column is transferred to Rectifier column as feed.

Recovery Column- All fusel oil, impure spirit & esters impurities from other columns are fed to this column. Heavy                 Fusel Oil & LightFusel Oil is drawn out from the column & concentrated in decanters.

Polishing column- This column is derived by using the ED column top vapour and it’s operated under Vacuum.